The Right Team Holds Your Standing Seam Roof System Together – Part 2

Blackridge Elementary features LokSeam
Blackridge Elementary features LokSeam

In my previous post, I talked about the important process of selecting the right materials and appurtenances for your standing seam roof system and how they should be used together for the best result.  There are three more parts of the standing seam roof system that, if used, must be carefully specified.

Pipe Penetrations.  Plumbing vents, heater flues, exhaust fans and pipe supports for equipment racks are all typical penetrations seen on metal roofs. Always specify rubber roof jacks for these penetrations, and use high temperature silicone rubber roof jacks on pipes that will be hot. Do not allow the use of residential type roof jacks, such as those made of plastic or lead, or the EPDM roof jacks made for single ply roofs.

Use pipe instead of square tubing to penetrate the roof when designing an equipment rack for rooftop equipment. Otherwise, there will be no good way to seal it to the roof. Pipe penetrations should always penetrate the roof in the middle, or flat part, of the panel, not through the seam itself. Ignore this advice, and you’ll probably have a roof leak on your hands.

Large diameter pipes may restrict the drainage of water. A good rule of thumb is to ensure that the base of the roof jack fits completely in the pan of the roof panel. If it will not fit, install a stack flashing in the roof at the proper location and attach the roof jack in the stack flashing. Stack flashings install into a roof just like a roof curb, but they are flat in the middle and don’t have the opening a curb does. This provides a large flat area in which to install the roof jack with room for water drainage.

Crickets. The roof design may at times require a cricket be installed to divert water around a parapet wall. And if the specifications or architectural drawings are not clear as to the proper treatment of this area, the roofer will make the cricket out of sheet metal.  However, crickets should always be made out of welded aluminum or stainless steel. This allows you to have a cricket that fits and leaves no pinholes or laps that are sealed with caulk. Sunlight will eventually break down exposed caulk and may cause a leak. But when properly built and installed, a welded cricket will perform throughout the lifetime of the roof.

Snow Retention Devices. When these devices are required on a standing seam roof, never use a through-fastened device. When through-fastened devices are used, they are either installed into the secondary structural, which prevents the roof from floating, or they are installed into the roof panels only, which makes for a very weak connection that will eventually work loose, leaving holes in the roof.

The best snow retention devices utilize a clamp that locks onto the panel seam and does not perforate the roof membrane.

Keep in mind that if snow conditions are severe enough to warrant retention devices at the eave, you will also need to protect pipe penetrations as well. Many unprotected plumbing vents are broken at the roof surface from moving ice and snow.

Remember, the roof system is called a system for a reason. For a successful roof installation, all rooftop accessories should be considered. Well defined specifications and details should be provided and adhered to so everyone involved in the project knows what is expected and can bid the project accordingly.

The roof installation process will be more efficient, leak problems will be avoided and the “final inspection” will be painless. Who doesn’t want that? The end result will be a total roof system that looks good and performs well for decades to come.

The Right Team Holds Your Standing Seam Roof System Together – Part 1

The architect, roof manufacturer and roof construction installer are parts of a team that can work together like a well-oiled machine to get the best result – a professionally installed roof that looks beautiful and will last for decades.

I now invite you to think of your metal roofing system as a “team” in the sense that all parts must work effectively and efficiently together like pieces of a puzzle to function optimally as designed. A well-thought-out process puts the right combination of materials together in the right way to produce an optimum roofing system.

The process requires identifying a reputable manufacturer of standing seam roofs – one that meets your specific performance and aesthetic needs, and that provides the required warranties. Once chosen, the designer may think, “Voila! Mission complete,” when in fact, the process is just beginning.

BattenLok and LokSeam
Mitchelle Elementary School features BattenLok HS and LokSeam

 

 

Since metal roofs are being used in increasingly more complicated designs, the roof panels and related accessories that attach the roof to the substructure are a part of the total roof system. The added roof curbs, pipe penetrations, crickets, snow retention devices and lightning protection equipment all become part of the standing seam roof system.  And it really matters how each of these items attach to the roof.  Though it sounds logical to do so, don’t leave it up to the roofer or another tradesperson to decide how these items will be installed.

Take control and make sure the following are adhered to when specifying a standing seam metal roof system:

Do not use dissimilar materials.

 Copper, lead and graphite can all cause galvanic corrosion. Even water dripping from these materials onto the roof can cause it to corrode. And manufacturers’ warranties are often void if this situation exists.

Some examples: Copper lightning arresting equipment is a typical use of dissimilar material found on Galvalume roots. Use aluminum instead. Lead hats are often found on Galvalume roots. Rubber jacks can be substituted.

Compile a qualified list of acceptable curb manufacturers. Choose only those that use aluminum or stainless steel. Many curb companies use Galvalume, which seems reasonable since most standing seam panels are made from this material. But when Galvalume-coated steel is welded, the Galvalume-coating melts at the weld. Even when a coating of corrosion inhibitor is used, it will never be as good as the uncontaminated Galvalume coating.

You also want a curb manufacturer that offers a weathertightness warranty if required for the roof. Roof manufacturers will generally warrant the attachment of the roof curb to their roof panels, but it’s up to the roof curb manufacturer to warrant the construction and performance of their product.

Be careful with roof curbs.  First off, they should be “shingled” into the roof. This way, all laps shed water as it drains from the roof. Curbs that lap on top of the roof panels on the upslope side will cause problems.

Roof curbs must allow plenty of room for water to drain around them without building up a waterhead at the upslope end.  Provide clearance on both sides of the curb and a long flange on the upslope end so the roof panels can lap onto the flange and maintain a 12” upslope from the top of the water diverter built into the curb.

Finally, if AC units will be placed on the roof, include PVC condensate lines to carry the water off of the roof. Never allow the condensate to drain directly onto the roof. The dissolved copper ions which will cause galvanic corrosion of the roof panels.

This is a lot to consider, possibly more than you thought was involved. Well friends, there’s even more. I’ll explore this even further in my next post.

In the meantime, learn more about MBCI’s rigorously-tested, standing seam metal roof systems and how it’s one of the most durable and weathertight roof systems available in the industry.

Properly Specifying Snow Retention Systems for Metal Roofs

The recent arctic blasts that hit the northeast brought to mind many things: hot cocoa, the evils of shoveling snow, a nice fire, the longing for a warm beach and, of course, how to properly specify snow retention systems on standing seam roofs. I’m not alone here, right?

All jokes aside, when I was scratching my brain for a new blog post, the cold weather and blizzards reminded me how easy it is to specify snow retention devices improperly. It might appear rather elementary at first; you might think it is as simple as planning for snow retention around entrances and frequent walkways. If so, you, along with many others, are mistaken. Let’s review some not-so-obvious areas to consider while planning a snow retention system for a standing seam metal roof.

Gutters

If a gutter is used that has a face high than the pan of the metal roof panels, the gutter must be protected from sliding ice and snow. Gutters are designed for one purpose – to channel the water to a downspout. If it is left unprotected it cannot resist sliding ice and snow.

Pipe penetrations

As ice and snow slides down a roof and encounters a pipe penetration, the force can cause the pipe to move down slope and damage the roof jack and the roof, or shear the pipe at the roof surface.

Upper roofs draining into lower roofs

The upper roof should have a snow retention system installed to prevent ice and snow from falling onto the roof below. Without snow retention, the sliding ice and snow can cause extensive damage to the roof membrane and to equipment on the lower roof.

Panel seams perpendicular to the main roof slope

Connector roofs or dormers are typical examples of this type of roof area. The main roof slope provides a surface for ice and snow to slide toward the eave. If it then encounters a roof surface that is perpendicular to this main slope, damage to the roof panels and trim on these roof areas can occur.

Valleys in high snow load areas

Valleys allow for snow to slide down a surface that is perpendicular to the panel seams. This offers the potential to bend panel seams down or shear them from the panel.

Aside from considering these areas while planning your snow retention system, also use clamps instead of screws to attach the system to the standing seams of the roof panels. Screws not only perforate roof panels but can also pin the roof and prevent it from floating as designed. Clamps, by comparison, have been tested and can be engineered for the specific roof to which they will be attached, allowing for the snow load, roof slope, panel run length and other details. These clamps do not penetrate the roof membrane, do not hinder roof expansion and are easily installed with a screw gun.

Final Recommendations

Lastly, I recommend having a registered, professional engineer design a retention system that meets the specified snow loads for the project. Without their expertise, there are possible repercussions. If the snow retention system cannot support the snow load, it can result in an entire system failure and major roof damage. This could potentially cause snow and ice to fall and hurt bystanders.

By keeping all of these in mind, along with proper installation and maintenance, a snow retention system will help your SSR survive winter blasts and protect pedestrians, too.

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